MIL-W-22759/88

MIL-W-22759/88

Application and Description
These PTFE tape insulation single-core MIL-W-22759/88 wires are used for MIL-Spec and Aerospace,
these cables are normal weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for
aerospace and other applications which require excellent thermal stability and good abrasion resistance.

Construction Details
Sizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an
intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer
and two top PTFE layers.

Construction
Conductor: Tin plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25
mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)

Characteristics
Temperature Rating: 150°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/88
Color Code: MIL-STD-681

Dimensions and Weight

AWG
Size

Conductor
Stranding

Conductor Diam.
Min

Conductor Diam.
Max

Min O.D.

Max O.D.

Approx
LBS/
MFT

 

 

In

mm

In

mm

In

mm

In

mm

 

26

19/38

0.033

0.838

0.037

0.940

0.033

0.838

0.037

0.940

1.55

24

19/36

0.038

0.965

0.042

1.067

0.038

0.965

0.042

1.067

2.15

22

19/34

0.043

1.092

0.047

1.194

0.043

1.092

0.047

1.194

3.00

20

19/32

0.051

1.295

0.055

1.397

0.051

1.295

0.055

1.397

4.55

18

19/30

0.061

1.549

0.065

1.651

0.061

1.549

0.065

1.651

6.70

16

19/29

0.068

1.727

0.073

1.854

0.068

1.727

0.073

1.854

8.60

14

19/27

0.081

2.057

0.083

2.108

0.081

2.057

0.086

2.184

12.95

12

37/28

0.100

2.540

0.105

2.667

0.100

2.540

0.105

2.667

20.10

10

37/26

0.122

3.099

0.127

3.226

0.122

3.099

0.127

3.226

31.40

8

133/29

0.180

4.572

0.188

4.775

0.18

4.572

0.188

4.775

57.60

6

133/27

0.219

5.563

0.229

5.817

0.219

5.563

0.229

5.817

88.30

4

133/25

0.276

7.010

0.288

7.315

0.276

7.010

0.288

7.315

143.00

2

665/30

0.344

8.738

0.364

9.246

0.344

8.738

0.364

9.246

222.00

1

817/30

0.388

9.855

0.408

10.363

0.388

9.855

0.408

10.363

289.00

1/0

1045/30

0.420

10.668

0.450

11.430

0.420

10.668

0.45

11.430

345.00

2/0

1330/30

0.475

12.065

0.505

12.827

0.475

12.065

0.505

12.827

432.00

3/0

1665/30

0.550

13.970

0.560

14.224

0.530

13.462

0.560

14.224

542.00

4/0

2109/30

0.590

14.986

0.630

16.002

0.590

14.986

0.630

16.002

681.00

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