Category 5E Data Cables

FRL-Cat5E-4C0.5S , FRL-Cat5E-4C22A , FRL-Cat5E-4P22A

Application

The cables are designed for permanently protected installation, inside and outside railway rolling stock, buses and other vehicles to connect fixed parts. Ethernet based networks as: infotainment, multimedia, passenger information system etc.

Construction

For 4 x 0.5mm², 4 x 22AWG cables :

Conductors Stranded tin plated copper conductor (for 0.5mm² cables) or stranded silver plated copper conductor (for 22AWG cables) according to IEC 60228 class 5.
Insulation PE.
Cable Element Individual conductor stranded together.
EMC Screen1 Plastic laminated aluminium-tape.
EMC Screen2 Tin plated copper braid.
Core Wrapping Plastic tape(s).
Outer Sheath Electron beam crosslinkable compound.

For 4 x 2 x 22AWG cables :

Center PE filler.
4 pairs 2 x 22AWG Stranded tin plated copper conductor according to IEC 60228 class 5.
Insulation PE.
EMC Screen1 Plastic laminated aluminium-tape.
EMC Screen2 Tin plated copper braid.
Core Wrapping Plastic tape(s).
Outer Sheath Electron beam crosslinkable compound.

Electrical & Mechanical Properties

Nominal Voltage 300V
Max. Temperature 90°C
Min. Temperature -40°C
Bending Radius 6 x Overall Diameter

Chemical & Environmental Propertie

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 F0
EN54454-2 R15 Interior/ R16 Exterior HL1, HL2, HL3

Fire Performance in General

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;  NF C 20-902; NF F 16 101; VDE 0472 Teil 816 Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;  NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853  Low Toxicity
NF F 63 808; BS6853; NF F 16 101 Smoke index
EN45545-2 Requirement for fire behavior of materials & components R15/R16

FRL-Cat5E-4C0.5S

Nominal Cross Sectional Area Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight Max. Conductor Resistance Max. Resistance Unbalance Characteristic Impedance Transfer Impedance Max. Capacitance
20°C @100MHz f≤30MHz core to core Core to screen
mm² mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
0.5 1.2 8.3 102 40.1 1.1 100+/-5 200 65 100

FRL-Cat5E-4C22A

Nominal Cross Sectional Area Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight Max. Conductor Resistance Max. Resistance Unbalance Characteristic Impedance Transfer Impedance Max. Capacitance
20°C @100MHz f≤30MHz core to core Core to screen
AWG mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
22 1.2 7.25 81 54.4 1.1 100+/-5 200 65 100

FRL-Cat5E-4P22A

Nominal Cross Sectional Area Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight Max. Conductor Resistance Max. Resistance Unbalance Characteristic Impedance Transfer Impedance Max. Capacitance
20°C @100MHz f≤30MHz core to core Core to screen
AWG mm mm kg/km Ω/km Ω/km Ω mΩ/m pF/m pF/m
22 1.2 12.6 174 54.4 1.1 100+/-5 200 65 100
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