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600/1000V, XLPE Insulated Cables according to IEC 60502-1

Application :

  • These cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction :

  • Conductors Copper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228.
    For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.
    Insulation XLPE material and thickness shall be as per IEC 60502 or BS 5467 rated for 90°C continuous operation.
    Colour Code Colour Code (1) :
    1 Core : Red or Black
    2 Cores : Red, Black
    3 Cores : Red, Yellow, Blue
    4 Cores : Red, Yellow, Blue, Black
    5 Cores : Red, Yellow, Blue, Black, Green
    Above 5 Cores: Black Cores with White numerals
    Colour Code (2) :
    1 Core : Brown or Blue
    2 Cores : Brown or Blue
    3 Cores : Brown, Black, Grey
    4 Cores : Blue, Brown, Black, Grey
    5 Cores : Green/Yellow, Blue, Brown, Black, Grey
    Above 5 Cores: Black Cores with White numerals
    Assembly / Inner Sheath Two, Three or Four insulated conductors are laid-up together with non-hygroscopic fillers and the assembly is bedded with an extruded layer of PVC. In case of non-armoured cables, this layer may be omitted
    Armour Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC 60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire armour.
    Aluminum/Steel Tapes applied helically over the bedding of multi-core cables as per IEC 60502.
    Outer Sheath Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as BS 6346/5467.
    Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE, LSF, CPE are available on request.
    Fire Performance of Cable Sheaths Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, can also supply cables with Low Smoke Halogen Free (LSHF) material according to IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Cable Parameters :

  • Single core(unarmoured)
  • Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.)
    mm² mm mm mm mm Kg/Km
    1x1.5 1.6 0.7 1.4 6 50
    1x2.5 2 0.7 1.4 6.5 70
    1x4 2.6 0.7 1.4 7 80
    1x6 3.1 0.7 1.4 7.5 110
    1x10 4 0.7 1.4 8.5 150
    1x16 5 0.7 1.4 9.5 215
    1x25 6.3 0.9 1.4 11.5 315
    1x35 7.4 0.9 1.4 12 415
    1x50 8.8 1 1.4 13 555
    1x70 10.6 1.1 1.4 15 760
    1x95 12.4 1.1 1.5 17 1025
    1x120 14 1.2 1.5 18.5 1270
    1x150 15.5 1.4 1.6 21.5 1575
    1x185 17.4 1.6 1.6 23 1955
    1x240 20.3 1.7 1.7 26 2470
    1x300 22.7 1.8 1.8 28 3155
    1x400 25.4 2 1.9 32 4049
    1x500 28.8 2.2 2 36 5100
    1x630 30.4 2.4 2.2 40 6410
    1x800 　- 2.6 2.3 47 8200
    1x1000 　- 2.8 2.4 52 10210
  •  

  • Two cores(unarmoured)
  • Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.)
    mm² mm mm mm mm Kg/Km
    2x1.5 1.6 0.7 1.8 10 125
    2x2.5 2 0.7 1.8 11.5 155
    2x4 2.6 0.7 1.8 12.5 195
    2x6 3.1 0.7 1.8 13.5 255
    2x10 4 0.7 1.8 15.5 370
    2x16 5 0.7 1.8 17 500
    2x25 6.3 0.9 1.8 20 700
    2x35 7.4 0.9 1.8 22 900
    2x50 8.8 1 1.8 25 1250
    2x70 10.6 1.1 1.8 29 1600
    2x95 12.4 1.1 1.9 32 2250
    2x120 14 1.2 2 36 2750
    2x150 15.5 1.4 2.2 40 3510
    2x185 17.4 1.6 2.3 44 4200
    2x240 20.3 1.7 2.5 50 5500
    2x300 22.5 1.8 2.6 55 6950
    2x400 25.4 2 2.9 60 8400
  •  

  • Three cores(unarmoured)
  • Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.)
    mm² mm mm mm mm Kg/Km
    3x1.5 1.6 0.7 1.8 10.5 150
    3x2.5 2 0.7 1.8 11 190
    3x4 2.6 0.7 1.8 12.5 250
    3x6 3.1 0.7 1.8 14.5 320
    3x10 4 0.7 1.8 15.5 465
    3x16 5 0.7 1.8 18.5 670
    3x25 6.3 0.9 1.8 19.5 965
    3x35 7.4 0.9 1.8 22 1290
    3x50 8.8 1 1.8 26 1750
    3x70 10.6 1.1 1.9 28.5 2450
    3x95 12.4 1.1 2 32.5 3200
    3x120 14 1.2 2.1 35.5 4010
    3x150 15.5 1.4 2.3 40 5050
    3x185 17.4 1.6 2.4 44.5 6105
    3x240 20.3 1.7 2.6 54 8050
    3x300 22.5 1.8 2.7 60.5 9998
    3x400 25.4 2 3 66 13210
  •  

  • Three cores+1(unarmoured)
  • Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.)
    mm² (3)mm (1)mm (3)mm (1)mm mm mm Kg/Km
    3x 16/10 5 4 0.7 0.7 1.8 20 825
    3x 25/16 6.3 5 0.9 0.7 1.8 22.8 1235
    3x 35/16 7.4 5 0.9 0.7 1.8 24.8 1565
    3x 50/25 8.8 6.3 1 0.9 1.8 28.5 2220
    3x 70/35 10.6 7.4 1.1 0.9 1.9 32 2925
    3x 95/50 12.4 8.8 1.1 1 2.1 37.5 3525
    3x120/70 14 10.6 1.2 1.1 2.2 41.5 4940
    3x150/70 15.5 10.6 1.4 1.1 2.3 45 6250
    3x185/95 17.4 12.4 1.6 1.1 2.5 50.5 7450
    3x240/120 20.3 14 1.7 1.2 2.6 56 9500
    3x300/150 22.7 15.5 1.8 1.4 2.8 64.5 12100
    3x400/185 25.4 17.4 2 1.6 3.1 70 18900
  •  

  • Four cores(unarmoured)
  • Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.)
    mm² mm mm mm mm Kg/Km
    4x1.5 1.6 0.7 1.8 11 170
    4x2.5 2 0.7 1.8 12 230
    4x4 2.6 0.7 1.8 14 305
    4x6 3.1 0.7 1.8 15.5 400
    4x10 4 0.7 1.8 18 585
    4x16 5 0.7 1.8 20 835
    4x25 6.3 0.9 1.8 22 1210
    4x35 7.4 0.9 1.8 24.5 1670
    4x50 8.8 1 1.8 26.5 2250
    4x70 10.6 1.1 2 32 3015
    4x95 12.4 1.1 2.1 36.5 4085
    4x120 14 1.2 2.3 40.5 5320
    4x150 15.5 1.4 2.4 44.5 6510
    4x185 17.4 1.6 2.6 51 8050
    4x240 20.3 1.7 2.8 58.5 10520
    4x300 22.7 1.8 3 64.5 13130
    4x400 25.4 2 3.3 73.5 16850
  •  

  • Multi-cores(unarmoured)
  • Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.)
    mm² mm mm mm mm Kg/Km
    5x1.5 1.6 0.7 1.4 14 260
    7x1.5 1.6 0.7 1.4 15 310
    10x1.5 1.6 0.7 1.4 18 395
    12x1.5 1.6 0.7 1.4 18.5 440
    14x1.5 1.6 0.7 1.4 19 485
    19x1.5 1.6 0.7 1.4 21 600
    21x1.5 1.6 0.7 1.4 22 650
    24x1.5 1.6 0.7 1.4 24 730
    30x1.5 1.6 0.7 1.4 25 860
    40x1.5 1.6 0.7 1.4 28 1080
    48x1.5 1.6 0.7 1.4 30 1250
    61x1.5 1.6 0.7 1.4 33 1570
    5x2.5 2 0.7 1.4 15 330
    7x2.5 2 0.7 1.4 16 400
    10x2.5 2 0.7 1.4 19.5 515
    12x2.5 2 0.7 1.4 20 580
    14x2.5 2 0.7 1.4 21 650
    19x2.5 2 0.7 1.4 23 810
    21x2.5 2 0.7 1.4 24 890
    24x2.5 2 0.7 1.4 26 1000
    30x2.5 2 0.7 1.4 28 1190
    40x2.5 2 0.7 1.4 31 1525
    48x2.5 2 0.7 1.4 34 1820
    61x2.5 2 0.7 1.4 37 2240
  •  

  • Single core( aluminum wire armoured)
  • Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Alum Wire dia. Nominal Sheath thickness Approx. Overall Diameter Approx.Weight
    mm² mm mm mm mm mm mm Kg/Km
    1x50 8.8 1 1 1.25 1.8 19.5 730
    1x70 10.6 1.1 1 1.25 1.8 21.5 970
    1x95 12.4 1.1 1 1.6 1.8 24 1220
    1x120 14 1.2 1 1.6 1.8 25.5 1520
    1x150 15.5 1.4 1 1.6 1.8 27.5 1920
    1x185 17.4 1.6 1 1.6 1.8 30 2320
    1x240 20.3 1.7 1 1.6 1.9 33 2920
    1x300 22.7 1.8 1 1.6 1.9 35 3650
    1x400 25.4 2 1.2 2 2.1 40.5 4670
    1x500 28.8 2.2 1.2 2 2.2 44.5 5870
    1x630 30.4 2.4 1.2 2 2.3 49 7360
    1x800 - 2.6 1.4 2.5 2.5 55.5 9360
    1x1000 - 2.8 1.4 2.5 2.7 61 11350
  •  

  • Two cores(Galvanized steel wire armoured)
  • Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx. Overall Diameter Approx.Weight
    mm² mm mm mm mm mm mm Kg/Km
    2x1.5 1.6 0.7 1 0.9 1.8 13.5 360
    2x2.5 2 0.7 1 0.9 1.8 14.5 405
    2x4 2.6 0.7 1 0.9 1.8 15.8 470
    2x6 3.1 0.7 1 0.9 1.8 17 505
    2x10 4 0.7 1 1.25 1.8 19.3 900
    2x16 5 0.7 1 1.25 1.8 21.2 950
    2x25 6.3 0.9 1 1.6 1.8 24 1205
    2x35 7.4 0.9 1 1.6 1.8 24.8 1800
    2x50 8.8 1 1 1.6 1.8 26 1850
    2x70 10.6 1.1 1 2 2 29 2335
    2x95 12.4 1.1 1.2 2 2.1 33.2 3165
    2x120 14 1.2 1.2 2 2.3 36.1 3750
    2x150 15.5 1.4 1.2 2.5 2.3 39.3 4410
    2x185 17.4 1.6 1.3 2.5 2.5 44.8 5710
    2x240 20.3 1.7 1.4 2.5 2.7 53.5 7150
    2x300 22.5 1.8 1.5 2.5 2.9 58 8565
    2x400 25.4 2 1.6 2.5 3.1 63 10695
  •  

  • Three cores(Galvanized steel wire armoured)
  • Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx.Overall Diameter Approx.Weight
    mm² mm mm mm mm mm mm Kg/Km
    3x1.5 1.6 0.7 1.2 0.9 1.8 15 380
    3x2.5 2 0.7 1.2 0.9 1.8 15.5 400
    3x4 2.6 0.7 1.2 0.9 1.8 16.5 460
    3x6 3.1 0.7 1.2 0.9 1.8 18 540
    3x10 4 0.7 1.2 0.9 1.8 19.5 750
    3x16 5 0.7 1.2 1.25 1.8 22.5 1000
    3x25 6.3 0.9 1.2 1.6 1.8 26 1510
    3x35 7.4 0.9 1.2 1.6 1.8 28 1950
    3x50 8.8 1 1.2 1.6 1.9 32 2350
    3x70 10.6 1.1 1.2 2 2 35 3230
    3x95 12.4 1.1 1.2 2 2.1 39 4050
    3x120 14 1.2 1.2 2 2.3 43 5230
    3x150 15.5 1.4 1.4 2.5 2.4 47 6750
    3x185 17.4 1.6 1.4 2.5 2.6 52 8230
    3x240 20.3 1.7 1.5 2.5 2.7 59 10510
    3x300 22.5 1.8 1.6 2.5 2.9 64 13210
    3x400 25.4 2 1.6 2.5 3.2 74 16100
  •  

  • Three cores+1(Galvanized steel wire armoured)
  • Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx. Overall Diameter Approx. Weight
    mm² (3) mm (1) mm (3) mm (1) mm mm mm mm mm Kg/Km
    3x 16/10 5 4 0.7 0.7 1 1.6 1.8 25.5 1550
    3x 25/16 6.3 5 0.9 0.7 1 1.6 1.8 27.5 2010
    3x 35/16 7.4 5 0.9 0.7 1 1.6 1.8 29 2375
    3x 50/25 8.8 6.3 1 0.9 1 1.6 2 33 3100
    3x 70/35 10.6 7.4 1.1 0.9 1.2 2 2.1 38 4290
    3x 95/50 12.4 8.8 1.1 1 1.2 2 2.3 43.5 5540
    3x120/70 14 10.6 1.2 1.1 1.2 2 2.4 49 7150
    3x150/70 15.5 10.6 1.4 1.1 1.4 2.5 2.5 52 8330
    3x185/95 17.4 12.4 1.6 1.1 1.4 2.5 2.7 57.2 10110
    3x240/120 20.3 14 1.7 1.2 1.6 2.5 3 64 12740
    3x300/150 22.7 15.5 1.8 1.4 1.6 2.5 3 69.8 15430
    3x400/185 25.4 17.4 2 1.6 1.6 3.15 3.3 78.6 19990
  •  

  • Four cores(Galvanized steel wire armoured)
  • Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx.Overall Diameter Approx.Weight
    mm² mm mm mm mm mm mm Kg/Km
    4x1.5 1.6 0.7 1 0.9 1.8 15 415
    4x2.5 2 0.7 1 0.9 1.8 17.5 490
    4x4 2.6 0.7 1 0.9 1.8 19 600
    4x6 3.1 0.7 1 0.9 1.8 20 730
    4x10 4 0.7 1 1.25 1.8 23 970
    4x16 5 0.7 1 1.6 1.8 26 1520
    4x25 6.3 0.9 1 1.6 1.8 29 2010
    4x35 7.4 0.9 1 1.6 1.9 31 2560
    4x50 8.8 1 1 1.6 2.1 36 3350
    4x70 10.6 1.1 1.2 2 2.2 40 4680
    4x95 12.4 1.1 1.2 2 2.4 44 5710
    4x120 14 1.2 1.4 2.5 2.5 50 7500
    4x150 15.5 1.4 1.4 2.5 2.6 55 9010
    4x185 17.4 1.6 1.4 2.5 2.8 61 10820
    4x240 20.3 1.7 1.6 2.5 3.1 69 13630
    4x300 22.7 1.8 1.6 2.5 3.2 75 16820
    4x400 25.4 2 1.8 3.15 3.4 83 22230